Voltage Drop Calculator: The Complete Guide to Wire Voltage Loss
Every electrical wire has resistance, and current flowing through resistance causes voltage loss — this is voltage drop. While small amounts are normal, excessive voltage drop causes dim lights, motor overheating, equipment malfunction, and wasted energy. The NEC recommends keeping voltage drop under 3% for branch circuits and 5% total for combined feeder and branch circuits.
The Voltage Drop Formula
Single-Phase: VD = 2 × L × I × R
Three-Phase: VD = √3 × L × I × R
Where:
L = one-way length (feet)
I = current (amps)
R = wire resistance (Ω per foot)
VD% = (VD ÷ Source Voltage) × 100
Voltage at Load = Source Voltage − VD
Worked Example — 12 AWG, 100 ft, 20A at 120V
Wire: 12 AWG copper (R = 1.93 mΩ/ft)
VD = 2 × 100 × 20 × 0.00193 = 7.72V
VD% = 7.72 ÷ 120 × 100 =
6.4%Voltage at load: 120 − 7.72 =
112.3V⚠️ Exceeds 3% — upsize to 10 AWG:
VD = 2 × 100 × 20 × 0.00121 = 4.84V (
4.0%)
Or 8 AWG: VD = 3.06V (
2.5%) ✓
Voltage Drop by Wire Size
| AWG | 20A/100ft (120V) | 20A/100ft (240V) | Max Distance at 3%* |
|---|
| 14 | 12.3V (10.2%) | 12.3V (5.1%) | 29 ft |
| 12 | 7.7V (6.4%) | 7.7V (3.2%) | 47 ft |
| 10 | 4.8V (4.0%) | 4.8V (2.0%) | 75 ft |
| 8 | 3.1V (2.5%) | 3.1V (1.3%) | 118 ft |
| 6 | 2.0V (1.6%) | 2.0V (0.8%) | 184 ft |
*Max one-way distance for 20A at 120V, copper, single-phase, 3% limit
Pro Tip — 240V Halves Voltage Drop Percentage
Running a circuit at 240V instead of 120V halves the percentage voltage drop for the same wire size and distance, because the same voltage drop in volts is a smaller percentage of the higher source voltage. This is why electric dryers, ranges, water heaters, and EV chargers use 240V — it allows smaller wire sizes for long runs. If voltage drop is a problem on a 120V circuit, consider whether the load can run on 240V.
Important — Voltage Drop Causes Real Problems
Excessive voltage drop is not just a code issue — it causes real operational problems. Motors running on low voltage draw more current (trying to maintain power), overheat, and fail prematurely. LED lights flicker or dim. Sensitive electronics malfunction. And all the "dropped" voltage converts to heat in the wire — wasted energy and potential fire risk. If you measure voltage at an outlet significantly below nominal, voltage drop in the wiring is likely the cause.